Complete Ointment Plant consists of following equipments
- Phase Vessel 01 No.
- Contra Rotary Mixer 01 No.
- Storage Vessel 01 No.
- Lobe Pump 01 no.
- Transfer Pump 01 no.
- Interconnecting pipe line 01 set
- Integrated Control Panel 01 no.
- Working Platform 01 set
| Sr. no. | Description | specifications | |||
| TAG | Phase Vessel | ||||
| 01 | GENERAL SPECIFICATIONS | ||||
| A | Function | To prepare phase require for tooth paste manufacturing | |||
| B | Code | Built as per Good Engineering Practice and to comply cGMP standard | |||
| C | MOC | SS 316 contact parts and SS 304 non contact parts. Heavy parts and structures shall be cladded with SS 304 materials. | |||
| D | Type | Cylindrical Vertical with bottom dish end and loose top lid. | |||
| E | Mounting | Vertical on Legs | |||
| 02 | PROCESS DETAILS & OPERATIONAL DATA | ||||
| A | Operation Type | Batch | |||
| B | Fluid Handled in vessel | Pharmaceutical cream / ointment | |||
| C | Specific Gravity | 1.25 gms/cc | |||
| D | Fluid Handled in Jacket | Steam / Cooling water | |||
| E | ဝန်ဆောင်မှုများ | Tooth Paste manufacturing | |||
| F | Operating Temperature | 20-100 deg. C | |||
| G | Operating Pressure | ATM | |||
| H | Operating pressure in Jacket | 2.0 Kgs/cm2 | |||
| I | Minimum Steerable Volume | 25 % of Working Volume | |||
| J | Min. Temperature sensing Volume | 30% of working Volume | |||
| 03 | MATERIAL OF CONSTRUCTION | ||||
| A | Shell / Bottom / Top dish | AISI 316 | |||
| B | Jacket | AISI 304 | |||
| C | Stirrer Mounting Pad | AISI 316 | |||
| D | Stirrer Shaft | AISI 316 | |||
| E | Gasket | Food grade Silicon | |||
| F | Nozzles | SS 316 | |||
| G | Mechanical Seal Type | Double cartridge Water Cooled Type mechanical Seal for bottom homogenizer and Dry mechanical seal for top stirrer of Manufacturing Vessel. | |||
| H | Baffles | SS 316 | |||
| I | Monkey Ladder | SS 316 | |||
| J | Legs Pipe | SS 304 | |||
| K | Base plate | SS 304 | |||
| L | Hardware – Internal | SS 316 | |||
| M | Hardware – external | SS 304 | |||
| N | Product outlet Valve type / MOC | Sanitary Design with 1 side flange an 1 side TC connection / SS 316 | |||
| 04 | INSULATION AND CLADDING | ||||
| A | Type of insulation | Mineral wool | |||
| B | Insulation cladding | SS 304, full welded | |||
| 05 | DRIVE AND AGITATOR DATA | ||||
| A | Type of agitator | Propeller type for phase vessel & contra rotary type for Manufacturing Vessel. | |||
| B | Agitator Entry | Top Entry. | |||
| C | No. of Impeller | 01 | |||
| D | Impeller Dia | As per design | |||
| E | Shaft Dia. | As per design | |||
| G | Shaft Type | Solid | |||
| H | RPM | 960 RPM for wax / water phase vessel and 40 rpm for manufacturing vessel | |||
| I | No. of Baffles | 01 | |||
| J | Motor Type | TEFC/Non FLP / 3Ph/415V/AC | |||
| K | Motor Make | Crompton / Bharat Bijlee / Siemens Make | |||
| L | Mechanical Seal Make | Leak Proof / Sigma Make | |||
| 06 | TRANSFER PUMP | ||||
| A | Type | Positive Displacement Plunger type | |||
| B | Construction | Sanitary Design | |||
| C | Mounting | At the outlet of storage Vessel | |||
| D | Purpose | To transfer the cream / ointment from storage vessel to filling machine’s hopper | |||
| 07 | LOBE PUMP | ||||
| A | Type | Twin Lobe Pump | |||
| B | Construction | Sanitary Design | |||
| C | Mounting | At the outlet of Manufacturing Vessel | |||
| D | Purpose | To transfer the cream / ointment from Manufacturing vessel to Storage Vessel | |||
| 08 | VACUUM PUMP | ||||
| A | Type | Water ring type | |||
| B | Mounting | Service area | |||
| C | Purpose | To create vacuum in manufacturing vessel | |||
| D | MOC | Cast Iron | |||
| 09 | CONTROL PANEL | ||||
| A | MOC | SS 304 | |||
| B | CONTROLS | Following controls shall be incorporated in the control panel Main Isolation switch R-Y-B indicating lamp DTIC for Wax, water phase & Manufacturing Vessel. Stirrer Motor ON-Off for phase Vessel Main Drive ON-OFF for manufacturing vessel Vessel Lamp On-OFF switch for Mfg. vessels Homogenizer Motor ON-OFF Lobe Pump ON-OFF Transfer Pump ON-OFF Digital timer for homogenizer Process Timer. Emergency OFF Vacuum Pump ON-OFF | |||
| 10 | SURFACE FINISH | ||||
| A | Product Contact Parts | 220 grit mirror finish | |||
| B | Product non contact parts | 180 Grit Matt finish | |||
| C | Mild Steel Surfaces | Coat of Zinc phosphate epoxy primer Final Coat of light gray acrylic polyurethane enamel paint | |||
| 11 | GENERAL POINTS | ||||
| A | All product contact parts shall be of SS 316 & non contact parts shall be of SS 304, unless otherwise specified | ||||
| B | All electrical shall be of non FLP construction. | ||||
| C | Working platform shall be made out of SS pipes with SS checkered plate on top for safe movement on the platform. | ||||
| 12 | DOCUMENTS | ||||
| A | FDS | Provided | |||
| B | DQ | Provided | |||
| C | Drawing for approval | Provided | |||
| D | Final As built Drawing | Provided | |||
| E | IQ / OQ / PQ | Provided | |||
| F | O&M Manual | Provided | |||
| G | MTR | Provided | |||
| H | RM test certificates | Provided | |||
| I | Bought out items test certificates | Provided | |||
| J | Electrical Diagram | Provided | |||
| K | Internal Trial report | Provided | |||
| L | Warrantee Certificate | Provided | |||
| M | FAT file / report | Provided | |||
| N | SAT file / report | Provided | |||
Batch Size
- Available model 50 KG to 10,000KG working Capacity.
- Working capacity is customized as per customer’s requirement. APPLEPACK can provide more than 10,000kgs capacity model also.
Apple Pack is Global Leader for process equipment’s plant and machines including Tooth Paste Manufacturing Plant , Toothpaste manufacturing equipment , Toothpaste Making Machine , also manufacturing of ointment & cream main assembly and parts for ointment plant consist Wax heating vessel, Water melting vessel, Manufacturing vessel, Storage Vessel, Interconnecting pipeline etc. ointment manufacturing plant, cream manufacturing plant, lotion manufacturing plant, toothpaste manufacturing plant, gel manufacturing plant and cream manufacturing plant, multimixer plant, shampoo manufacturing plant, semi-solid emulsions.
- Hydraulic lifting on manufacturing vessel top dish to facilitate product recovery, easier and faster.
- recirculation feature can accommodate smaller batch sizes along with the bigger ones – Optional.
- Fully automated, with highly intuitive software, in compliance to 21 CFR Part 11
- Available Capacities: 20 Kg to 10000 kgs.
- Special Designed Contra of agitator blades mixing systems.
- Automatic system of all operations.
- Highly Efficient heating and cooling performance of full plant
- Perfect particles and droplet size controlling
- Product Batch to batch repeatability
- Energy efficient (Heating / cooling / homogenizing / mixing)
- High efficiency mixers
Toothpaste manufacturing plant with main manufacturing vessel Contra Mixer. Contra Mixer principle of Contra rotation of Blades for simultaneous beating and scraping operation.
Manufacturing the best equipment for your production – Applepack Equipment is the pioneer in the manufacturing of Toothpaste Plant in India
- Toothpaste
- Shaving Cream
- Gel
- Denture Adhesives
Manufacturing the best equipment for your production – TOOTHPASTE / GEL MANUFACTURING PLANT
