Large Capacity 500kg/h Fortified Rice Kernels (Frk) Extruder Machine

Artificial nutrition fortified rice kernel processing making machine is developed to meet the demands of food nutrition. Large capacity fortified rice kernels (FRK) production line is improved to avoid the loss of nutritional elements in the rice which is made by the traditional rice processing. Fortified rice production line has characters of high automatic, easy operation, energy saving and environmental protection. The raw materials for artificial rice processing can be rice, black rice, buckwheat and other grains (broken rice and rice bran can be reused). Artificial rice extruder machine can also add additional nutrient components, such as vitamins, minerals etc. After extruding, forming and drying, it can get the nutritional artificial rice, which is eaten same as natural rice.

Applicable Industries	Full automatic rice extruder making machine			Application	Nutrition Rice Production
After-sales Service Provided	Field maintenance and repair service, Engineers available to service machinery overseas	Certification	CE ISO BV	Function	Multifunctional
Raw Material	Rice, millet, black rice, buckwheat, corns and cereal etc.FeatureFull Automatic	Core Components	Bearing, Engine, Gear, Gearbox, Motor, PLC, Pressure vessel, Pump	Marketing Type	New Product 2022
Advantage	Easy Operation High Efficiency	Material	304 Stainless Steel	Voltage	380V/415v/440v/50HZ
Production Capacity	400-500kg/h, 500-700kg/h, 800-1000kg/h, 1000kg/h, 2000kg/h, etc	Place of Origin	Shandong, China	Machinery Test Report	Provided

Differences Between Traditional Rice Processing And Artificial Rice Production Lines
NO.	Traditional rice processing	Fortified rice kernels (FRK) processing line
Raw materials	rice	Adopts broken rice rice, corn, millet, wheat, oats,buckwheat, bean, starch as main ingredient, and some other vitamin and mineral as part of ingredient.
Progress	Traditional rice processing is to complete the one-time simple cleaning, shelling, polishing, dust removal and other functions of the rice.	FRK fortified rice kernel production line takes rice powder as main ingredient, and some other vitamin and mineral as part of ingredient is available. The material is extruded into rice shape by the twin-screw extruder, and dried in a dryer to needed moisture content.
Nutrition	Rice processing leads to loss of nutritional elements like vitamins and trace elements. During rice processing, more than 20 % of the biomass is lost for human consumption. The traditional rice processing leads to loss of nutrition elements in the rice.	The extruding technique makes it possible to strengthen and solidify the micro-nutrient in the rice. The loss of vitamins in the process of nutritional rice extrusion is smaller. Low temperature is required in the process of nutrient rice extrusion, the material stays in the sleeve for a short time, the material has less contact with air in the cavity, and some are prone to oxidation Vitamins such as vitamin A and vitamin C will not be lost due to oxidation. Under general extrusion conditions (referring to low temperature, high water content, low screw speed), the nutritional value of vegetable protein usually increases

Main Detail Description Of The For Fortified Rice Kernels (frk) Extruder Machine
NO.	Name	Brief introduction
1	Raw material	Broken rice, rice flour, other grain flour, vitamin premix, nutrition powder, etc.
2	Capacity	300-500kg/h, 500kg/h-800kg/h, etc.
3	Final products	Artifice rice, fortified rice, nutrition rice, instant rice and so on.
4	Machine material	Stainless steel 304 or as customer’s request
5	Shapes	By changing the dies, same machine can produce various shapes rice, long rice, short rice, thin rice, etc.
5	Certificate	CE,GOST,TUV,BV
6	Voltage	Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers’ Local voltage according to different countries
7	Heating type	Gas, Electric, or Steam.

Technical Parameter Of Full Automatic Fortified Rice Production Line
Model	Installed Power	Power Consumption	Output	Size (LWH)
LY65	84kw	59kw	100-150g/h	14000x1200x2200mm
LY70	120kw	84kw	200-260kg/h	16000x1500x2200mm
LY75	180kw	135kw	300-500kg/h	1800035004300mm
LY85	225kw	158kw	800-1200kg/h	20000x3500x4300mm

Main Features Of The Double Screw Extuder In The Artificial Rice Making Processing Line
1	Series of double-screw extruder mainly consist of feeding system, extruding system, cutting system, heating system, lubricating system and controlling system.
2	Transfer mixed raw materials from Mixer to co rotating twin screw extrusion
3	Automatic lubricating and forced cooling make sure that twin extruder machine performs safely and extends using life. Feeding system, extruding system and cutting system all adopt frequency conversion timing to gain powerful drive, stable perform, and electricity saving.
4	Screw are made of alloy and processed by special technique to possess high intensity, abrasion resistant and longer using life.
5	By means of designing different structures and slenderness ratios according to needs of products, screw extruding system can meet different technology demands.